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These notes will help explain some fundamentals of aluminum electrolytic technology. We hope this will contribute to the effective and efficient use of aluminum electrolytic capacitors in your design applications.
Designing Circuits Using Non-Solid and Solid Aluminum Electrolytic Capacitors
1. Use capacitors within the limits of the operating temperature and permissible ripple current specified in the product literature. 1.1 Do not use capacitors at temperatures higher than the maximum rated operating temperature. 1.2 Do not apply ripple currents exceeding the maximum permissible ripple current of capacitors. 2. For non-solid capacitors select capacitors to meet the service life of the device. |
Explanatory Notes
1.1 The internal temperature of a capacitor increases in the following situations. (1) Ambient temperature increase of the capacitor due to:
(b) High or increasing temperature within the device due to heat retention. (c) Radiated heat from components such as power transistors, PTC thermistors (2) Excessive ripple current causing overheating due to the equivalent series (3) Excessive leakage current causing heat generated by the resistance of the (4) Frequently repeated charge and discharge cycles. (5) External heat transfer through the copper traces of the printed circuit board and (6) Excessive terminal heat generated by high contact resistance of poor terminal (7) Applied voltages such as a reverse voltage, overvoltage and AC voltage exceed 1.2 If the operating parameters of a non-solid capacitor exceed the maximum rated operating temperature and/or permissible ripple current specified in the product literature, an acceleration of the electrochemical reaction rate will produce gas generated by the electrolyte, raise the vapor pressure within the capacitor and, therefore, increase the internal pressure that will cause the can to bulge, vent or explode. If an extremely high temperature or excessive current, for instance, are applied to a capacitor, there will be a rapid current increase or short circuit. The safety vent, 2. For non-solid capacitors the lifetime (Lx) of a capacitor is estimated by the following equation.
Where: L : Assured lifetime (hours). This is specified in the product literature. TO : Maximum rated operating temperature (&C) of the capacitor. TX : Actual operating temperature (&C) of the capacitor. A : Ripple current acceleration formula specified in the product literature. (1) This equation applies only to the range of ambient temperature from ~40&C to (2) Please note the following before using the ripple current multipliers specified in
maximum rated operating temperature, the temperature multipliers should not be used if the permissible ripple current obtained is higher than the rated maximum permissible ripple current specified in the product literature. Applying a ripple current higher than the maximum rated limit to a capacitor nullifies the extended lifetime which can be obtained by using the capacitors at a lower ambient temperature. Also, the lifetime of the capacitors cannot be estimated using the equation above when the ripple current exceeds the rated maximum permissible ripple current. (b) For frequency multipliers, follow the specifications in the product literature. (3) In general, a maximum lifetime should be limited to approximately 15 years due |